The Lean Molding Philosophy
Lean manufacturing is what International Plastics has been based on since opening its doors in 1986. Our philosophy is to evaluate all aspects of our process and to eliminate all nonvalue-added activities. Our molding facility was one of the first truly lights-out molding facilities in the United States. We have continuously furthered the development of that technology. This focus on lean manufacturing with continuous improvement allows us to produce quality parts at competitive prices.
Lean Molding Advantages
- Employee/press ratio as an industry average = 5.4 people/press
- Employee/press ratio at competing “lean” molders = 1.2 people/press
- Employee/press ratio at International Plastics = 0.7 people/press
It is through our use of Advanced Scientific Injection Molding, lean manufacturing, inspection systems & equipment, and training that International Plastics delivers the highest quality parts at competitive pricing.
Automation
Automation has been an integral part of International Plastics since it began in 1986. Our continuous effort to take cost out of the molding process and streamline manufacturing allows us to provide highest quality parts at competitive prices.
Our molding facility operates:
- State-of-the-art injection molding machines with fully integrated process control and monitoring systems
- Robotic removal and conveyor systems
- Automated material handling
- High performance material drying
- Single Minute Exchange of Dies (SMED)
- Integrated in process inspection at the press
All of our machines range from 30-60 tons.
